Custom Migraine Relief Ice Cap & Headache Relief Hat Manufacturer
Our Custom Migraine Relief Ice Cap combines advanced 360° compression knitting with medical-grade thermal gel. Engineered for durability, this form-fitting hat stays flexible at -20°C, delivering targeted hot or cold therapy to alleviate migraines and tension.
Custom Headache Hat
Our headache relief cap feature customizable options for color, logo, size, and packaging, utilizing professional knitting and sewing techniques. We support flexible manufacturing with a Minimum Order Quantity (MOQ) of just 500 pcs. Pricing is tiered based on coverage: US$1.85 – US$2.25 per piece for 180° Coverage, and US$2.35 – US$2.85 per piece for 360° Full Coverage, depending on specifications and order volume.
Migraine Ice Cap Video
Migraine Cap Features & Manufacturing Specifications
- 360° Cooling Compression: Engineered for total cranial immersion, our cap delivers consistent 360-degree cold or heat therapy to the forehead, temples, and occipital regions. Seamless one-piece design ensures zero pressure points. The V-shape nasal cut and high-density black fabric provide 100% light blocking, creating the perfect dark environment for photosensitive migraine sufferers.
- Dual Hot & Cold Therapy: Freeze the cap for a soothing cold compress, or microwave it for a few seconds to use as a warm compress – all in one product. Cold therapy numbs pain and reduces swelling (vasoconstriction), while heat therapy relaxes tension and improves circulation.
- Soft, Stretchable: Headache hat from a high-elasticity nylon + spandex blend with expert-grade solid gel inside, the cap is ultra-flexible and accommodates most head sizes with ease.
- Reusable & High-Quality Gel: The migraine ice cap inner gel is a non-toxic, leak-proof formula that remains flexible even when frozen. The durable stitching and premium materials prevent leaks or bursts.
- Natural and Drug-Free Relief: The migraine cap offers a natural, medication-free approach to headache relief. By combining cold compression with gentle pressure, it can significantly alleviate migraine symptoms without the risks or side effects of drugs.
Versatile Wear & Dual-Therapy Guide
- Two Ways to Wear
Total Blackout Mode (Over Eyes): Pull down to cover eyes and sinuses. Blocks 100% of light to relieve severe migraines and photophobia.
Active Relief Mode (Above Brows): Wear above the eyebrows. Targets forehead tension while allowing you to work, read, or watch TV. - Easy Application
Cold Therapy (Freezer): Freeze for 1–2 hours. Our medical-grade gel remains flexible even at -20°C, for instance, contouring relief.
Heat Therapy (Microwave): Remove packaging. Heat for 20 seconds (medium power). Add 10-second intervals if needed. - Quick Safety Tips:
Limit use to 15–20 minutes per session.
Check the temperature before applying to bare skin.
Wipe clean with a damp cloth (Do not machine wash).
Market Applications & Usage Scenarios
- Home & Sleep Aid: Combat insomnia and promote deep REM sleep. The gentle compression calms the nervous system for faster relaxation.
- Work & Office Productivity: Engineered for the modern workforce. The sleek, slip-on design provides discreet relief from screen-induced eye strain and tension headaches without disrupting workflow.
- Travel & Commuting: Lightweight and foldable. It stays cool at room temperature and provides sensory deprivation on noisy flights or trains, helping travelers combat jet lag and fatigue.
- Pregnancy & Maternity Care: A preferred drug-free alternative for expectant mothers. Since pain medication is often limited during pregnancy, this headache cap offers a natural, safe solution for hormonal headaches.
- Clinical & Therapeutic Use: An ideal complementary tool for chiropractors, physical therapists, and spas. Clinics can offer it for immediate post-treatment relief or upsell it as a premium home-care maintenance device.
- Hangover Recovery: The combination of intense cold and 360° compression effectively constricts dilated blood vessels, rapidly alleviating throbbing hangover headaches and nausea.
- Beauty & Skincare: Beyond pain relief, it serves as a premium cryotherapy facial tool. The cold therapy constricts capillaries to effectively reduce morning facial puffiness and dark under-eye circles.
Customization Services
Available Configurations
| FEATURES | 180° Coverage (Front-Only) | 360° Full Coverage (Surround) |
|---|---|---|
| Gel Distribution | Frontal 180° (Forehead, Temples, Eyes) |
Full 360° Surround (Front, Sides, Back) |
| Back Material | Breathable Fabric (No Gel) |
Gel-Infused Layer (Full Gel) |
| Net Weight | ~300g (Lightweight) |
~600g (Heavyweight) |
| Cold Duration | 10–15 Minutes | 15–25 Minutes |
| Ideal User | Sinus Relief, Side Sleepers, Budget Markets |
Severe Migraine, Posterior Head Pain |
| Price | FOB Reference $1.85 – $1.95 | FOB Reference $2.35 – $2.50 |
Material Customization
Crafted from high-elasticity Nylon and Spandex fabric. Filled with medical-grade solid gel (non-toxic, Latex-free, BPA-free, and PVC-free). We offer full customization based on your requirements, including adjustable gel weight.
Size Customization
One Size Fits Most: Engineered with high-stretch fabric to comfortably fit adult heads (20–24” / 50–60 cm). Flat dimensions are ~22 x 16 cm. We can also manufacture larger or smaller sizes based on your specific market requirements.
Color Customization
Appearance: Logo & Packaging
Logo Customization
Packaging Solutions
Related Questions About Migraine Relief Cap
Most gel-based migraine caps stay effectively cold for about 20 to 30 minutes per session. For longer relief, we recommend purchasing two caps to rotate them between the freezer and use.
Yes, you can sleep comfortably wearing a migraine cap if it is made of soft, flexible materials. Many users find the gentle compression and light-blocking design helpful for falling asleep faster during attacks.
To clean your migraine cap, simply wipe it down with a damp cloth and mild soap. Do not submerge it in water or machine wash it, as this can damage the internal gel.
Yes, migraine caps are effective for sinus headaches because the cold therapy constricts blood vessels and reduces inflammation. The compression also targets sinus areas around the eyes and nose to relieve pressure.
Explore Other Gel Products
Beyond migraine relief, we manufacture a comprehensive line of gel therapy supports, including knee, wrist, waist, and ankle wraps.







