Custom Cervical Collar & Neck Brace Manufacturer
Build a cervical collar line that fits the way your customers actually wear it. We manufacture soft foam, firm-density and sleeping collars, foam neck braces with plastic support, Philadelphia-style two-piece collars, adjustable rigid collars and cervical thoracic orthoses.
MOQ per style
Approval samples
Bulk production
Cervical Collars & Neck Braces We Manufacture
Nine constructions grouped by how much structure they add. Start from any of them, then adjust foam, cover, height, closure, color and branding.
Soft & Sleep
Padded foam styles for retail, online and home care.
Soft Foam Cervical Collar
Polyurethane foam in a knit stockinette cover with a hook-and-loop back closure, in several front heights.
Sleeping Cervical Collar
A lower-profile collar for overnight wear, with softer edges and a breathable, removable cover.
Neck Support Belt
A contoured wrap-style support with a fabric exterior and adjustable fastening.
Firm & Semi-Rigid
More structure while staying padded.
Firm Density Foam Collar
A denser foam core with a contoured chin rest and washable cover options.
Foam Neck Brace with Plastic Support
A soft collar with an internal thermoplastic panel for front-to-back structure.
Inflatable Cervical Traction Collar
Stacked air chambers inflated with a hand pump, in welded TPU or PVC with a fabric cover.
Rigid & Thoracic
Shells, height adjustment and thoracic extensions for medical supply.
Philadelphia-Style Two-Piece Collar
Thermoformed front and back shells with rigid reinforcement and an open trachea option.
Adjustable Rigid Cervical Collar
A one-piece rigid collar with multi-position height adjustment, chin support and a flat-pack format.
Cervical Thoracic Orthosis (CTO)
A rigid two-piece collar with chest and upper-back panels for support down to the upper thoracic area.
Replacement covers and pads are available for every style.
Soft vs. Rigid: Choose the Support Level for Your Line
Cervical collar types differ in how much structure they add and who buys them. Use this guide to decide which levels your assortment needs.
Choosing a collar for a patient is a clinical decision. This guide describes construction only.
US distributors often classify collars by HCPCS code, for example L0120 for flexible foam collars and L0172 / L0174 for semi-rigid two-piece collars. Coding responsibility sits with the seller of record.
What End Users Complain About, and How We Build Around It
Most negative collar reviews are not about the idea of wearing a collar. They are about heat, itch, height and closures, and each of these can be specified before bulk production.
“It’s Too Hot.”
Foam traps heat. We adjust cover yarn, fabric weight and knit structure, and can add breathable or cooling-touch covers.
“It Itches Where It Touches.”
Rough fabric and exposed hook tape rub the skin. We bind the edges, cover the hook tape and specify skin-side fabrics.
“It Pushes My Chin Up.”
One height does not fit every neck. We grade front height separately from circumference and can add a contoured chin rest.
“The Closure Won’t Hold.”
A short overlap or weak hook-and-loop lets the collar open. We set the overlap length for each size and specify closure strength.
“It Moves at Night.”
Standard collars twist during sleep. Sleeping styles use a lower profile, softer edges and a closure placed away from pressure points.
“It Went Flat After a Few Weeks.”
Low-resilience foam loses shape. We specify foam density and thickness, and use removable covers so the foam is never machine-washed.
Sizing Built on Circumference and Height
A collar needs two measurements to fit. We grade both, so your packaging tells buyers exactly which collar to choose.
Front Height
Measured from the top of the shoulder to the tip of the chin. It affects comfort more than circumference does, and short necks need their own height.
Neck Circumference
Measured around the neck. Grade it into sizes, or offer a universal one-size collar to simplify stocking. Many programs carry both.
| Size | 2 in | 2.5 in | 3 in | 3.5 in | 4 in |
|---|---|---|---|---|---|
| S 10–13 in | |||||
| M 13–16 in | |||||
| L 16–19 in | |||||
| XL 19 in + |
Example ranges based on common market sizing for soft collars. Rigid styles use their own height sizes. Final grading is set per program.
Construction and Materials You Can Specify
Every collar is built in layers. Choose each one for your market and price point; soft collars simply skip the rigid layer.
Cover fabric
Foam core
Rigid component
Closure
Soft collars usually use foam about 3/4–1 in thick; front heights run from about 2 to 5 in depending on style.
Latex-free material selection is available on request.
Sleeping Cervical Collars: What Changes from a Standard Collar
Collars for overnight wear sell to a different buyer and collect different reviews. These are the variables we adjust.
- 01
Lower Profile
A reduced front height and thinner side walls keep the collar comfortable when lying down, without pressing on the jaw.
- 02
Softer Edges
Rounded foam edges and bound seams reduce pressure where the collar meets the ears and collarbone.
- 03
Heat Management
Breathable knit or mesh covers, with optional ventilation channels in the foam.
- 04
Stays in Place
The closure sits away from the back of the head, with enough overlap to hold during movement.
- 05
Easy Care
Removable, machine-washable covers, with spare covers available as add-ons.
Build the Assortment Your Channel Expects
Different buyers ask for different things. Here is what each channel usually prioritizes and which styles fit.
Medical Supply & DME Distributors
Complete size grading, latex-free materials, clear product codes and consistent reorders.
Pharmacy & Retail Brands
Clear size selection on the box, shelf-ready packaging and simple fitting instructions.
Amazon & DTC Brands
Comfort, sleep use, breathable covers, colorways and review-driven improvements.
EMS & Hospital Suppliers
Height adjustability, flat storage, fast one-person fitting and imaging-related material requirements.
Clinics & Rehab Centers
Mixed sizes in small batches, replacement covers and after-surgery support options.
Labeling, Instructions and Claims Boundaries
Cervical collars are regulated as medical devices in many markets, and the packaging often draws more scrutiny than the collar itself. We help you get the package right.
What Goes on the Package
A size chart with both measurements, fitting steps, care instructions, material content, warnings, and your brand and importer details.
Instructions for Use
Fitting and removal steps, skin checks, cleaning, and a clear note that wear time should follow a healthcare professional’s direction.
Claims We Keep Out
We describe structure and materials. Pain relief, healing or treatment claims need your own regulatory basis in your market.
Your Market, Your Registration
Registration and listing requirements depend on your market and on who acts as the legal manufacturer. We provide construction and material information to support your documentation.
Private-Label & Custom Options
Every line below is a field on your collar spec. Fill in what you know; we recommend the rest.
Support level
Soft · firm · semi-rigid · rigid · thoracicFoam & density
Soft, firm, dual-density or memory foam in a specified thicknessCover fabric
Cotton, polyester, velour, mesh or cooling-touch knitsSize system
Circumference and height grading, universal or short-neck sizesFeatures
Trachea opening, chin support, ventilation, thoracic extensionClosures
Hook-and-loop type, overlap length, edge bindingColors
White, beige, black or custom cover colorsLogo & branding
Printed, heat-transfer or woven labels on the cover or strapPackaging
Poly bag, color box, window box or hang card with size chartInserts & IFU
Printed instructions, size guides, multi-language labelsCustom Development Process
- 01
Inquiry
1 dayShare your styles, target market, size range and quantities, or send a reference collar.
- 02
Design
1 dayWe confirm the construction, materials, size grading and packaging, and quote tooling for molded styles if needed.
- 03
Sample
5–7 daysPre-production samples for fit, finish and packaging approval.
- 04
Production
15–25 daysBulk production to the approved sample and size chart.
- 05
QC
1 dayDimensional, closure, finish and packaging checks before packing.
- 06
Delivery
1–3 daysExport packing and handover to your forwarder.
Learn more about our OEM/ODM development
Built for Repeatable Private-Label Production
Zhongzhi supports OEM/ODM development for hand and wrist support products from sampling to bulk production. For arthritis glove programs, product-specific performance, fit and test requirements are confirmed at the project level rather than implied by a catalog claim.
Credentials apply to our quality system. Product-specific testing is agreed per program.
Custom Cervical Collar Manufacturing FAQ
Questions buyers ask most before sampling. Anything else, send it with your inquiry.
What types of cervical collars do you manufacture?
Soft foam, firm-density and sleeping collars, foam neck braces with plastic support, Philadelphia-style two-piece collars, adjustable rigid collars, cervical thoracic orthoses, neck support belts and inflatable traction collars, plus replacement covers and pads.
What is the difference between a soft and a hard cervical collar?
A soft collar is padded foam that allows some movement. A hard collar uses rigid plastic or thermoformed shells and restricts more motion. Which one a patient needs is a clinical decision.
Is a cervical collar the same as a neck brace?
In retail the two terms are often used interchangeably. In medical supply, “cervical collar” usually means a collar around the neck, while “neck brace” can also cover braces with chest and back extensions.
How are cervical collars sized?
By neck circumference and by the height from the top of the shoulder to the chin. We build size charts on both and can add universal or short-neck sizes.
Are your collars latex-free?
We select latex-free materials on request and confirm the material content for your label.
Do molded styles need tooling?
Rigid and thermoformed styles may need molds. Tooling is evaluated and quoted for each project.
Ready to Build Your Private-Label Cervical Collar Line?
Tell us which styles, sizes and markets you are planning. We will reply within 24 hours with construction options and a quote.
- +86 13758278768
- [email protected]
- 5F, No. 1 Building, Xintiandi Commercial Center, No. 100 Xinbei Street, Gongshu District, Hangzhou, Zhejiang Province, P.R. China
Why Choose Us?
- 12-hour response guarantee
- Free design and sampling
- Multiple thickness options
- ISO 13485 certified factory
- Flexible MOQ for new clients
Request Your Free Quote
No spam. We reply within 12 hours. Quotes include timeline and shipping estimate.